WED6400SW0 Whirlpool Dryer - Instructions

This product comes in a bottle with a brush like Liquid Paper. It goes on incredibly easy. A second coat might be needed. I wanted to prevent rust from setting in so I covered the scratches and dings. The paint is a little brighter since my washer is 10 years old but it still looks great.

Replaced the belt and the wheels supplied with the kit. I also cleaned the inside of the unit. It looks and works like new.

First my son and I moved the dryer to the garage as we believed there would be a lot of lint possible during disassembly. Used a flat head screwdriver to pop the top from dryer housing. Then removing 2 nuts to facilitate the removal of the front of the dryer. The drum was able to be removed to diagnose the offending drum roller wheel. The drum roller wheel has experienced a failure as it had melted off of the metal spacer. Removing it and replacing with the new one was pretty easy. We then used a shop vac and an air hose to clean out all the lint, coins, paper clips and lost jewelry. Surprisingly there was not a single sock in there. Put it all back together in reverse order and plugged it in and now spins like a dream.

I tried to follow directions followed by others on this site after diagnosing the problem via suggestions provided by users. I have a Whirlpool Duet dryer from 2002. We've had problems since moving about 3 years ago. I removed the front panel (lower) by unscrewing the two bottom screws (1/4" sheet metal screws). Then I took out the lint screen and the metal tube/contraption immediately beneath to get access to the area where thermistor is located. See the drawing/chart to help you locate this. It's really easier than it seems. Make sure you have the chart/drawing for your model - it makes difference! The thermistor came out pretty easily with a nutdriver that has a swivel offset shaft. Ask your hardware store tool dept. about that one. Put everything back in reverse order of course and test either with/without the front panel re-attached. In my case it fixed at least part of the problem. I was able to get clothes almost dry with most settings but I have yet to install the moisture sensor to see if that helps in addition to the internal-bias thermistor. I am the kind of person that does one thing at a time so at least I now know the thermistor was bad. Good luck and hang in there with your own repair. It's a lot cheaper even if it takes you longer to do than a pro.

First, I watched a utube video of replacing the dryer belt. Then I went to Sears Hardware and couldn't find a part. Then I ordered the parts for my favorite online repair parts source - partselect.com. I had the part in one day! We did exactly what the video showed and also replaced the two wheels that looked like roller blade wheels. Piece of cake. Saved a $75 repair call plus whatever the parts would have been and spent about 20 minutes doing it. Back in business. Great for a 12 year old dryer! Buy the dryer kit!

I looked for squeaky dryer within parts select and went with the 80%. I received the Maintenance Kit, replaced two rollers and it works like new. Amazing since this is the first time I have ever opened a dryer. The instruction sheet and parts were all I needed.

Very bad design to keep door shut but very simple to fix. Just screw bad strike out and screw new one end. Whirlpool should have gave extra when you buy this type dryer.

1. Shut off gas and disconnected dryer.
2. Opened cabinet. Easy sheet metal screws and fairly obvious how everything goes together. NB: You'll need a block (or a helper to hold things while you run to look for one) to hold the drum while removing the front.
3. The motor is connected with a single harness, so wiring is a snap.
4. Removing the blower wheel from the back was hard. I braced the motor shaft and turned with all the leverage I could muster, but it was stuck. Plan B: Recip saw to cut the shaft. Motor comes out one side and the fan comes out the other.
5. The fan, of course, was unusable because there was still a piece of motor shaft stuck in the thread. This is why I had to spring for a new wheel.
6. Put everything back together and receive wife's adoring praise...

Like another reviewer's repair story, I decided to take the door apart. It was too difficult, at least for me, to get the faulty catch out without damaging either the the door or my hands. This is why I give it an "easy" rather than "very easy" rating and put the total repair time at a half hour or better. I also decided I wanted a second person to help - not with getting the door apart or putting it back together, but because a second pair arms was very helpful in rehanging the door well. We removed the door (four screws), marking which side of the hinge needed to be flush with the actual dryer when rehanging. Then we took the door apart, which comprises another sixteen screws (four on each edge). We used an electric drill but I'm sure it could be done manually. We used needle nosed pliers to get the faulty latch out of that side of the door, then replaced it with the "back up" from the other side. Then we put the door back together and carefully rehung it. Done. We did decide that, in future, all kids (we have three boys) slamming the door would be severely beaten. Pushing the door until it's against the dryer, then PUSHING (as opposed to slamming) the latch ONTO the catch pin on the dryer is obviously what was intended. However, I've learned not to count on my boys being particularly conscientious, so I'd ordered four replacement latches to keep on hand. This machine was delivered in April 2009 and I replaced the latch in April 2011. Based on this and our laundering habits, I'm sure the others will be used long before the dryer calls it quits.

I'm still waiting on my idler pulley. It arrived at Fed EX depot in Tracy CA on December 14th and has still not been shipped. So it is pretty fucking hard for me to install it! Maybe if you had customer service that would answer their phones or reply to my Emails would be helpful

Removed the broken catch with a pair of needle nose pliars and replaced it the same way. Took about 10 minutes. Saved a Service Call

Removed the two screws under the lint trap
Opened the top (had to use flathead screwdriver to release latches)
Disconnected door switch harness from front panel
Removed 2 screws holding front panel on dryer
Lifted out dryer drum (previous belt had broken)
Vacuumed inside of dryer (found $3 in quarters!)
Put new belt around drum
Put drum back in dryer, using empty laundry soap bottle to support its weight
Looped belt around pulley and motor; secured pulley to dryer bottom
Made sure rear gasket thingy was aligned properly and drum turned freely
Put front panel back on
Re-attached door switch
Closed top and put screws back in under lint trap
Fired it up - WOOHOO!

Unplug dryer from receptial. Poped top off, useing thin bladed screw driver to push tintion springs, while pulling up on lid. removed two no 10 sheet metal screws, useing 1/4 nut driver, this removes loading door by pulling uo 1/4 inch. Removed twi NO 10 sheet metal screws useing 1/4 nut driver, removed front carrage system. Removed belt then tub. Removed idler arm spring useing plires, used 5/8 inch socket removed sholder bolt with arm. Reverced procedure with one execption. Used two by four to hold tub up so belt could be put on, rolled tub to alline belt. Not bad for 70 Years young. Curtiss

I raised the top of the dryer, removed the front, the belt and the drum. Slipped off old rollers, installed new ones and new tensioner. Reinstalled drum and belt, bolted front back on and closed the top.

Unscrewed the bottom panelof the dryer and located the thermistor through the schematic for my machine. Removed the old one and put the new one in the same way. No more E1 problems and all cycles now complete themselves.